Rev. February 18, 2009 Hampton Roads Regional Technical Standards



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Rev. February 18, 2009

Hampton Roads Regional Technical Standards

Sizing of Grease Control Devices



An element of the Special Order of Consent is the use of the MOM tool to reduce Sanitary Sewer Overflows (SSO). Within the MOM program is the Fats Oils and Grease (FOG) component. FOG has been shown to be a significant source of SSO occurrence, and the reduction of FOG in a sanitary sewer system has typically resulted in a corresponding reduction of sewer blockages and SSOs.
The reduction of FOG in a system can be accomplished by the use of Best Management Practices (BMPs) for kitchens and by interception of FOG from the facility or Food Services Establishment (FSE) properties before it reaches the public sanitary sewer system. FSEs and residences both contribute FOG. The use of BMPs in both places will certainly reduce the contribution to the public system. The use of Grease Control Devices (GCDs) is a viable method to reduce FOG in FSEs. GCDs have been required in FSEs by plumbing codes since the 1970s; however, there has not been a definitive method for determining the size of the grease control interceptor. Similarly, the cleaning frequency of the device has not been established other than by rules of thumb such as the commonly used 25% rule, i.e., when the combined depth of grease and solids within the tank, floating and settled, reaches 25% of the total liquid depth, the tank should be cleaned. Obviously the tank size becomes important, with a smaller tank becoming a candidate for more frequent cleaning than a larger tank in the same situation. Grease laden wastewater also flows through a smaller tank more quickly, leaving less time for the grease and solids to separate from the wastewater. Given the lack of guidance on tank sizing, the purpose of this document is to establish a methodology that when used produces a reasonably sized tank, consistent with other methods, and one that can produce duplicatable results throughout the region.
The variables considered in this method include the retention time of the wastewater within the tank to allow solids to settle and FOG to rise; a facility multiplier dependant upon the FSE type to account for the variables of FOG generation within the category of business; and a drainage fixture unit (DFU) value to account for the wastewater volume generated from food preparation and kitchen activities.
Retention Time
Retention times commonly used are between 20 and 30 minutes. Recent work at North Carolina State University further confirms this range as being appropriate. The variation of fats, oils and grease production within restaurant types results from the type of food being prepared, the use of kitchen BMPs, the use of garbage disposal units, the use of dishwashers, and other factors. Certainly retention times that are too short will allow FOG to pass through the GCD and into the public system. Retention times that are too long could result in anaerobic conditions, low pH or the formation of hydrogen sulfide gasses that would corrode concrete tanks. Given the industry preference, the retention time of 30 minutes has been selected.
Drainage Fixture Units (DFUs)
DFUs are commonly used in the sizing of plumbing fixtures. Although DFUs may be somewhat arbitrary, the professional practice of its use has produced acceptable conclusions. To simplify the selection, a table has been prepared for those fixtures commonly found in FSEs. This table is included as Table 1 below. These values are consistent with the International Plumbing Code.


Table 1: Assigned DFU Values

Fixture

Selected DFU Value

Floor Sink / Floor Drain

2.0

Mop Sink

5.0

Hand or Bar Sink

1.0

Dishwasher

2.0

Unlisted Trap Size:

 

1 ¼” or less

1.0

1 ½" or less

2.0

2” or less

2.0

2 ½”

4.0

3”

5.0

4”

6.0

Two Floor Sinks / Floor Drains should to be assumed present for the purpose of calculations.


It is intended that the DFU count be determined during the plan review process. Furthermore, it is intended that this method be the basis of GCD unit sizing by the designer. It is also intended that this table be included on the plumbing sheet of the drawings submitted for design review. Any deviations should be noted and explained.
Facility Multiplier
This factor is selected from Table 2 corresponding to the appropriate NAICS description of the type of FSE. The Facility Multiplier is a value based upon the number of fixtures and type of food prepared in each FSE.
When developing the grouping, consideration was given to facilities employing disposable dinnerware, in which case automatic dishwashers may not be present.

Table 2: Facility Multipliers Related to NAICS Designations

Designation

Title

Multiplication Factor

721100

Traveler Accommodation (Hotels)

2.0

722110

Full-Service Restaurants (Except Steakhouses)

722310

Food Service Contractors (School cafeterias, government cafeterias, hospital cafeterias, etc.)

711110

Theater Companies and Dinner Theaters

722100

Full-Service Restaurants (Steakhouses only)

2.5

445120

Convenience Stores

1.0

445110

Supermarkets and Other Grocery Stores

447110

Gasoline Stations with Convenience Stores

722211

Limited-Service Eating Places

2.5

722213

Snack and Non-Alcoholic Beverage Bars

722320

Caterers

722212

Cafeterias, Grill Buffets, and Buffets

3.0

* NAICS = North American Industry Classification System
Minimum and Maximum Size
Minimum size is established as 500 gallons, which is a commonly manufactured grease interceptor size. Maximum size is established at 2000 gallons because of the limitations of grease hauler truck capacity, avoiding corrosion, and preventing anaerobic conditions. Multiple tanks may be installed if required.
Computed and Selected Tank Size
Assuming an average one month cleaning frequency (three month minimum), tank size is selected using the equation below:
Volume of Tank = DFUs x Facility Multiplier x 30 minutes retention time
Volume of tank is the tank length times the tank width times the distance from the bottom of the tank to the invert of the outlet.
The selected tank size should be rounded up to the next commercially available tank size. Sizes commonly available are in the range of 500, 750, 1000, 1500 and 2000 gallons, depending upon the manufacturer.
Grease Interceptor Volume Range Analysis
The rationalization for the equation used to determine tank volume is shown in Table 3. Eighteen restaurants with appropriately sized grease interceptors are analyzed according to NAICS classification and total DFUs, and the resulting computed tank volumes are found to be reasonably acceptable. The multiplication factors associated with the NAICS classification are determined based on the optimum tank volume calculated.
Table 3: Range Analysis

Name

Ideal GCD Size

Calculated

for Monthly

Grease Interceptor

Cleaning (gal)

Size (gal)

Angie's Bakery

1000-2000

975

Arby's

1000-2000

1575

Burger King

1000-2000

1350

Chesapeake Bay Seafood

800-1500

780

Dunkin Donuts

1500-2000

825

Farm Fresh

2000

1950

Fortune Garden Chinese Restaurant

1500-2000

1500

Golden Corrall - Kempsville

2000

2070

Golden Corrall - Upton

2000

1440

Kempsville Grill

1000-2000

1440

Kyushu Sushi Bar

550-1000

780

McDonald's

1500-2000

1875

Popeye's

1500-2000

2025

Texas Long Horn

2000

2100

Texas Steakhouse

2000

2550

TK Tripps

1500-2000

2400

Village Inn Family Restaurant

1000-2000

1920

Wawa Store

1000-2000

720



Configuration
The configuration of a typical grease interceptor should be consistent with ASTM C1613-07, Standard Specification for Precast Concrete Grease Interceptor Tanks, as shown in Figure 1.



Figure 1: ASTM C 1613-07
Space Constraints
When an existing property is renovated to be a FSE, there may not be enough space for installation of the grease interceptor that is of the size calculated. In these cases, a smaller grease interceptor, a grease trap, or an automatic grease removal device may be used; however, more frequent maintenance may be necessary.
In order to install a grease control device that is smaller than the size resulting from the sizing calculation, a variance form must be submitted to the FOG program manager of the locality.

Sizing of Grease Traps and Automatic Grease Removal Devices
When grease traps or automatic grease removal devices are to be used, they must be sized and installed in accordance with the 2006 International Plumbing Code. This means that they should conform to PDI G101, ASME A112.14.3, or ASME A112.14.4. (The Plumbing and Drainage Institute has a list of certified grease traps available on their website.) The device(s) should be sized to pretreat the measured or calculated flows for all connected fixtures or equipment, according to the manufacturer’s instructions.
The flow from fixtures or equipment is generally given by the manufacturer. The flow from a sink can be approximated by measuring the volume of the sink, then assuming that 75% of the capacity of the sink can be emptied in one minute. The 2006 International Plumbing Code Commentary shows an example of this calculation in section 1003.3.4.1. Example 1 is shown below:
Example 1: Single fixture installation for a three-compartment sink, each compartment 18” x 24” x 24”. Grease trap (pre-manufactured unit) located under sink compartment with flow control device.
Step 1: Determine the actual liquid holding capacity of the sink. (Length x Width x Height) x Number of compartments = Cubic inches (18” x 24” x 24”) x 3 = 31,104 cubic inches.
Step 2: Contents expressed in gallons =

Cubic inches = 31,104 = 134.6 gallons

231 231
Step 3: Typically, a sink or fixture is seldom filled to capacity because dishes, pots, and pans displace 25 percent of the water; therefore, 75 percent of the actual fixture capacity should be used to establish the drainage load.


134.6 x 75 percent = 100.9 or 101 gallons
Step 4: Calculate the flow rate based on retention time of 1 minute:
Flow rate in gallons per minute (gpm) = Drainage load in gallons divided by retention time in minutes = 101 gal/1 min = 101 gpm
A flow control device is installed to limit the discharge from the dishwasher to 50 gpm;
Typically, grease trap retention capacity in pounds is double the flow through rating; therefore, a 50 gpm rating has a grease retention capacity of 100 pounds. It is important to note that grease trap size is in pounds according to industry specifications.


Frequency of Cleaning of Grease Traps and Automatic Grease Removal Devices
Grease traps should be cleaned according to manufacturer recommendations, or in accordance with the 25% rule. Automatic grease removal devices should be cleaned according to manufacturer recommendations as well. If the manufacturer does not have a recommended maintenance schedule, solids which have accumulated in each compartment of the device should be cleaned out once every week at minimum. During this maintenance, the sides of the tank and the heating element (if present) should be cleaned of buildup. The grease collector box should never be allowed to overflow, and should be emptied at a minimum of once daily.






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